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Here are a couple of tricks I learned trying to remove three exhaust studs that snapped off flush with the head without removing the heads from.
If you are lucky the heat exchangers will slide onto the exhaust studs without any binding. The studs are 8mm and the holes in the ears of the manifold are 9mm.
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Used the nuts locked together on the studs to remove them cleaned up surfaces with a wire brush on a cordless drill. put new studs in with the new nut locked on the shaft.put gasket new flanges on and about to build a new exhaust pipe.p.s you might have to lock the nuts together hard to remove but not near as hard to install.
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Broken exhaust studs seem to be a predictable problem on older vehicles. Here’s the best way I’ve found to get them out. By the way, it works on most any kind of broken off bolt as long as you.
Depending on your engine and type of vehicle, the exhaust manifold can either be a set of pipes or it can be a cast iron manifold assembly. essentially the exhaust manifold takes the burned exhaust gases from the engine’s cylinders and ejects the gas through the exhaust system and out through the car’s tail pipe.
Used the nuts locked together on the studs to remove them cleaned up surfaces with a wire brush on a cordless drill. Put new studs in with the new nut locked on the shaft.put gasket new flanges on and about to build a new exhaust pipe.p.s you might have to lock the nuts together hard to remove but not near as hard to install.